Description
5 layer bubble film extruder is primarily comprised of a main extruder, a secondary extruder, a forming system, an aluminum composite film lamination rack, a winder and an electronic control system. Raw materials such as LDPE, LLDPE or recycled materials are firstly extruded by the main extruder at high temperature to produce bubble films. An additional PE film is then added by the secondary extruder. Composite materials such as aluminum foil, kraft paper, EPE foam can also be added. Compared to single screw extruder, twin screw extruder makes it possible to control thickness of bubble layer and base layer separately, thus having a better composite effect.
Application
5 layer bubble film's thermal insulation effect is an improvement, which can be
used to block sunlight. It is a novel environmental friendly thermal insulation
material which is soft, light, and easy to install. This material is produced
by first blowing polyethylene into bubble films and then laminating bubble film
with aluminum foils. This gives bubble films thermal insulation, water-proof
and moisture-proof abilities. It is an improvement to traditional thermal
insulation materials like glass fabrics and foamed materials including rock
wool and glass felt in that it is more comfortable to human bodies and more
environmental friendly. It can be used to block infrared radiation which cannot
be blocked by iron sheets, concretes, woods and ordinary insulation materials.
Features
1. This bubble film machine has very high production capacity, with a maximum
speed of 50 meters per minute.
2. The bubble wrap machine has very good quality. Ztech's forming cylinder mold
is designed with an up-to-date vacuum system, with special steel sheets to
prevent wearing, and with a dual pipe cooling system to realize better and more
even cooling effect. Ztech's unique T-die design is of vital importance to
producing high quality bubble films. Precise T-die materials makes products
even in thickness, realizing an easier operation flow and prevents glue
leakage. Ztech's screw design makes recycled materials 100% usable, ensureing
that bubble are even in thickness and better in quality.
3. The bubble film extruder comes with a strict safety system. Emergency stop
button can stop the entire machine, including circuits, extruders and cylinder
of roller. Protective barriers are installed on all important parts, all
actions halt automatically to prevent damage whenever protective barriers are
opened.
4. This bubble film machine has very good composite effect. Up-to-date
technology ensures that its composite effect stands out from our competitors.
| Layers | 5 |
| Raw Material | Low density polyethylene / linear low density polyethylene / recycled material |
| Maximum width (mm) | 1030 |
| Effective width (after edge timming, mm) | 1000 |
| Speed (meters per hour) | 800-1800 |
| Production Capacity (kg/hr) | 78-140 |
| Range of film thickness (g/m2) |
2 layers: 25g/sm-300g/sm 3 layers: 45g/sm-350g/sm |
| Main screw diameter (mm) | Φ55mm+Φ55mm |
| Secondary screw diameter (mm) | Φ55mm |
| Screw length diameter ratio | 30:1 |
| Temperature Control Region | 27 |
| Power of main motor(kW) | 11KW+11KW |
| Power of secondary motor(kW) | 11 |
| Power of vacuum pump | 1.5KW |
| Aluminum composite film lamination rack | 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm; |
| Composite materials | aluminum foil, film laminating kraft paper, EPE foam, PE film, etc. |
| Selectiable parts | pneumatic shaft and magnetic particle tension controller |
| Maximum winding diameter | Φ1000mm (Can be customized upon requested) |
| Power supply(volt) | 380V,50HZ,3 PHASES (Can be customized for different countries) |
| Total Power (KW) | 125 |
| Heating Power (KW) | 80 |
| Effective Power(KW) | 37 |
| Weight(kg) | 7700 |
| Layers | 5Layers |
| Raw Material | Low density polyethylene / linear low density polyethylene / recycled material |
| Maximum width (mm) | 1230 |
| Effective width after trimming (mm) | 1200 |
| Speed (m/hr) | 800m/hr-1800m/hr |
| Production Capacity (kg/hr) | 85kg/hr-140kg/hr |
| Range of film thickness (g/m2) |
2 layers: 25g/sm-300g/sm 3 layers: 45g/sm-400g/sm |
| Main screw diameter (mm) | Φ55mm+Φ55mm |
| Secondary screw diameter (mm) | Φ55mm |
| Screw length-diameter ratio | 30:1 |
| Temperature control region | 27 |
| Power of main motor (kW) | 11KW+11KW |
| Power of secondary motor (kW) | 11 |
| Power of vacuum pump (kW) | 1.5 |
| Aluminum composite film lamination rack | 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm; |
| Composite materials | aluminum foil, film laminating kraft paper, EPE foam, PE film, etc. |
| Selectable parts | pneumatic shaft and magnetic particle tension controller |
| Maximum rolling diameter (mm) | Φ1000mm(Can be customized upon requested) |
| Power supply | 380V,50HZ,3 PHASES(Can be customized according to different countries) |
| Total power (kW) | 129 |
| Heating power (kW) | 84 |
| Effective power (kW) | 38 |
| Weight (kg) | 8500 |
| Layers | 5Layers |
| Raw Material | Low density polyethylene / linear low density polyethylene / recycled material |
| Maximum width (mm) | 1280 |
| Effective width after trimming (mm) | 1250 |
| Speed (m/hr) | 800m/hr-1800m/hr |
| Production Capacity (kg/hr) | 87kg/hr-140kg/hr |
| Range of film thickness (g/m2) |
2 layers: 25g/sm-300g/sm 3 layers: 45g/sm-400g/sm |
| Main screw diameter (mm) | Φ55mm+Φ55mm |
| Secondary screw diameter (mm) | Φ55mm |
| Screw length-diameter ratio | 30:1 |
| Temperature control region | 27 |
| Power of main motor (kW) | 11KW+11KW |
| Power of secondary motor (kW) | 11 |
| Power of vacuum pump (kW) | 1.5 |
| Aluminum composite film lamination rack | 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm; |
| Composite materials | aluminum foil, film laminating kraft paper, EPE foam, PE film, etc. |
| Selectable parts | pneumatic shaft and magnetic particle tension controller |
| Maximum rolling diameter (mm) | Φ1000mm(Can be customized upon requested) |
| Power supply | 380V,50HZ,3 PHASES(Can be customized according to different countries) |
| Total power (kW) | 130 |
| Heating power (kW) | 85 |
| Effective power (kW) | 39 |
| Weight (kg) | 8700 |
| Layers | 5Layers |
| Raw Material | Low density polyethylene / linear low density polyethylene / recycled material |
| Maximum width (mm) | 1530 |
| Effective width after trimming (mm) | 1500 |
| Speed (m/hr) | 800m/hr-1800m/hr |
| Production Capacity (kg/hr) | 115kg/hr-140kg/hr |
| Range of film thickness (g/m2) |
2 layers: 25g/sm-300g/sm 3 layers: 45g/sm-400g/sm |
| Main screw diameter (mm) | Φ65mm+Φ65mm |
| Secondary screw diameter (mm) | Φ55mm |
| Screw length-diameter ratio | 30:1 |
| Temperature control region | 27 |
| Power of main motor (kW) | 18.5KW+18.5KW |
| Power of secondary motor (kW) | 11 |
| Power of vacuum pump (kW) | 2.2 |
| Aluminum composite film lamination rack | 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm; |
| Composite materials | aluminum foil, film laminating kraft paper, EPE foam, PE film, etc. |
| Selectable parts | pneumatic shaft and magnetic particle tension controller |
| Maximum rolling diameter (mm) | Φ1000mm(Can be customized upon requested) |
| Power supply | 380V,50HZ,3 PHASES(Can be customized according to different countries) |
| Total power (kW) | 162 |
| Heating power (kW) | 106 |
| Effective power (kW) | 48 |
| Weight (kg) | 9300 |
| Layers | 5Layers |
| Raw Material | Low density polyethylene / linear low density polyethylene / recycled material |
| Maximum width (mm) | 1630 |
| Effective width after trimming (mm) | 1600 |
| Speed (m/hr) | 800m/hr-1800m/hr |
| Production Capacity (kg/hr) | 120kg/hr-185kg/hr |
| Range of film thickness (g/m2) |
2 layers: 25g/sm-300g/sm 3 layers: 45g/sm-400g/sm |
| Main screw diameter (mm) | Φ65mm+Φ65mm |
| Secondary screw diameter (mm) | Φ55mm |
| Screw length-diameter ratio | 30:1 |
| Temperature control region | 27 |
| Power of main motor (kW) | 18.5KW+18.5KW |
| Power of secondary motor (kW) | 11 |
| Power of vacuum pump (kW) | 2.2 |
| Aluminum composite film lamination rack | 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm; |
| Composite materials | aluminum foil, film laminating kraft paper, EPE foam, PE film, etc. |
| Selectable parts | pneumatic shaft and magnetic particle tension controller |
| Maximum rolling diameter (mm) | Φ1000mm(Can be customized upon requested) |
| Power supply | 380V,50HZ,3 PHASES(Can be customized according to different countries) |
| Total power (kW) | 165 |
| Heating power (kW) | 108 |
| Effective power (kW) | 49 |
| Weight (kg) | 9500 |
| Layers | 5 |
| Raw Material | Low density polyethylene / linear low density polyethylene / recycled material |
| Maximum width (mm) | 1830 |
| Effective width after trimming (mm) | 1800 |
| Speed (m/hr) | 800m/hr-1800m/hr |
| Production Capacity (kg/hr) | 125kg/hr-220kg/hr |
| Range of film thickness (g/m2) |
2 layers: 25g/sm-300g/sm 3 layers: 45g/sm-400g/sm |
| Main screw diameter (mm) | Φ65mm+Φ65mm |
| Secondary screw diameter (mm) | Φ65mm |
| Screw length-diameter ratio | 30:1 |
| Temperature control region | 28 |
| Power of main motor (kW) | 18.5KW+18.5KW |
| Power of secondary motor (kW) | 18.5 |
| Power of vacuum pump (kW) | 2.2 |
| Aluminum composite film lamination rack | 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm; |
| Composite materials | aluminum foil, film laminating kraft paper, EPE foam, PE film, etc. |
| Selectable parts | pneumatic shaft and magnetic particle tension controller |
| Maximum rolling diameter (mm) | Φ1000mm(Can be customized upon requested) |
| Power supply | 380V,50HZ,3 PHASES(Can be customized according to different countries) |
| Total power (kW) | 184 |
| Heating power (kW) | 120 |
| Effective power (kW) | 54 |
| Weight (kg) | 10400 |
| Layers | 5Layers |
| Raw Material | Low density polyethylene / linear low density polyethylene / recycled material |
| Maximum width (mm) | 2030 |
| Effective width after trimming (mm) | 2000 |
| Speed (m/hr) | 800m/hr-1800m/hr |
| Production Capacity (kg/hr) | 158kg/hr-248kg/hr |
| Range of film thickness (g/m2) |
2 layers: 30g/sm-300g/sm 3 layers: 45g/sm-400g/sm |
| Main screw diameter (mm) | Φ75mm+Φ75mm |
| Secondary screw diameter (mm) | Φ65mm |
| Screw length-diameter ratio | 30:1 |
| Temperature control region | 28 |
| Power of main motor (kW) | 22KW+22KW |
| Power of secondary motor (kW) | 18.5 |
| Power of vacuum pump (kW) | 3 |
| Aluminum composite film lamination rack | 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm; |
| Composite materials | aluminum foil, film laminating kraft paper, EPE foam, PE film, etc. |
| Selectable parts | pneumatic shaft and magnetic particle tension controller |
| Maximum rolling diameter (mm) | Φ1000mm(Can be customized upon requested) |
| Power supply | 380V,50HZ,3 PHASES(Can be customized according to different countries) |
| Total power (kW) | 212 |
| Heating power (kW) | 122 |
| Effective power (kW) | 63 |
| Weight (kg) | 10700 |
| Layers | 5Layers |
| Raw Material | Low density polyethylene / linear low density polyethylene / recycled material |
| Maximum width (mm) | 2530 |
| Effective width after trimming (mm) | 2500 |
| Speed (m/hr) | 800m/hr-1350m/hr |
| Production Capacity (kg/hr) | 180kg/hr-280kg/hr |
| Range of film thickness (g/m2) |
2 layers: 30g/sm-300g/sm 3 layers: 45g/sm-400g/sm |
| Main screw diameter (mm) | Φ80mm+Φ80mm |
| Secondary screw diameter (mm) | Φ75mm |
| Screw length-diameter ratio | 30:1 |
| Temperature control region | 32 |
| Power of main motor (kW) | 22KW+22KW |
| Power of secondary motor (kW) | 22 |
| Power of vacuum pump (kW) | 2.2/2.2 |
| Aluminum composite film lamination rack | 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm; |
| Composite materials | aluminum foil, film laminating kraft paper, EPE foam, PE film, etc. |
| Selectiable parts | pneumatic shaft and magnetic particle tension controller |
| Maximum rolling diameter (mm) | Φ1000mm(Can be customized upon requested) |
| Power supply | 380V,50HZ,3 PHASES(Can be customized according to different countries) |
| Total power (kW) | 244 |
| Heating power (kW) | 162 |
| Effective power (kW) | 73 |
| Weight (kg) | 12700 |
| Layers | 5Layers |
| Raw Material | Low density polyethylene / linear low density polyethylene / recycled material |
| Maximum width (mm) | 3030 |
| Effective width after trimming (mm) | 3000 |
| Speed (m/hr) | 800m/hr-1350m/hr |
| Production Capacity (kg/hr) | 208kg/hr-300kg/hr |
| Range of film thickness (g/m2) |
2 layers: 30g/sm-300g/sm 3 layers: 45g/sm-400g/sm |
| Main screw diameter (mm) | Φ90mm+Φ90mm |
| Secondary screw diameter (mm) | Φ80mm |
| Screw length-diameter ratio | 30:1 |
| Temperature control region | 34 |
| Power of main motor (kW) | 37KW+37KW |
| Power of secondary motor (kW) | 22 |
| Power of vacuum pump (kW) | 2.2/2.2 |
| Aluminum composite film lamination rack | 2 sets of standard aluminum composite film lamination rack with maximum material diameter of Φ400mm; |
| Composite materials | aluminum foil, film laminating kraft paper, EPE foam, PE film, etc. |
| Selectiable parts | pneumatic shaft and magnetic particle tension controller |
| Maximum rolling diameter (mm) | Φ1000mm(Can be customized upon requested) |
| Power supply | 380V,50HZ,3 PHASES(Can be customized according to different countries) |
| Total power (kW) | 280 |
| Heating power (kW) | 188 |
| Effective power (kW) | 83 |
| Weight (kg) | 13300 |
Customers support
Ztech supplies bubble wrap machines to clients in more than 50 countries or regions in the world, including America, Canada, Russia, Japan, Australia ,New Zealand, Brazil, Poland, Spain, Portugal, UK, Greece, Ukraine, Mexico etc.
Address : No.4 Yangda Road, Xiyong Area, Lunjiao Town, Shunde District, Foshan City, Guangdong Province, China (P.S.code:528308)?
Tel : 0757-22817002
Website : www.jdtm.net.cn
copyright : ZTECH
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